In the textile product innovation process, market and technology are two indispensable driving wheel. The market demand is the driving force to promote technological innovation, while technological innovation is a necessary means to achieve market demand, can significantly change the competitive parameters, and can even create new market demand.
Textile rapid design and production of a magic weapon - the digital sample of textile Rapid Response System
Developed by the Tianjin Polytechnic University of digital sample of textile rapid response system is the rapid response of textile products in order to meet the needs of developed. At present the system has been Zhejiang Huafu Dyed Co., Ltd., Zhongyuan Institute of Technology and Taiyuan University of Technology and many other well-known textile companies and universities to obtain a higher recognition.
The system uses digital technology to achieve rapid design and sample products, fast production, by the software and hardware systems composed of two parts. Software system supporting the achievement of product design, production processes on-line monitoring. CAD technology and optimization of advanced mathematical models to achieve a realistic simulation of yarn and fabric to complete the design and output of electronic kind of time is about 30 ~ 60 minutes; There is also the direct connection with the e-commerce systems, to achieve designer and customers of the interactive design.
Hardware system consists of a series of digital sample composed of textile equipment, including a small digital carding, and machine, combing machine, roving machine, spinning and twisting combination machine with the sample consisting of subsystems and by spinning yarn sizing machines, yarn warping machines and computer weaving weaving prototype sample consisting of subsystems, all of these devices are the use of advanced digital control technology, and the independence of simultaneous multi-axis motion control, to achieve real-time online monitoring of the network; its transformation process parameters can be Enter through the man-machine interface or through a network transmission. Be at least a 20 to 50 grams of fiber spun into yarn and woven into cloth, a kind of time is about 4 ~ 6 hours.
Textile manufacturers in new product development process, the often small amount of material encountered by the pilot could not be in the large-scale production equipment test spinning, spinning, or application of the high cost of large-scale equipment tests, a long cycle and so on. The application of digital textile sample rapid response system, to be completed by the product design to sample the entire process of weaving, the results for the large-scale production process has a better portability.
With the leading technology to enhance the quality of fabrics - high-grade fire-retardant fabric, high-grade yarn-dyed jacquard fabric elastic
From Zhejiang University, Hangzhou 10000 Valley Textile Co., Ltd. and co-operation of completed projects - "high-grade yarn-dyed jacquard fabrics decorated the development of flame-retardant" and "functional flexibility in high-grade yarn-dyed jacquard fabric women's development and research", the product has entered the European and American markets and gained good economic benefits.
As a high-grade decorative material flame retardant yarn-dyed jacquard fabric, the use of advanced digital jacquard fabric CAD / CAM technology, combined with fashionable flowers, special organizational structure design and excellent flame retardant properties, good to meet today's consumption trend. At the same time, but also for the systematic study of the flame-retardant fabric fibers in the fabric weight ratio and distribution of fire-retardant properties of the relationship between the organizational structure of the flame-retardant properties of fabric and so on. After testing the fabric of the major technical indicators have reached the: flame-retardant properties of the national B1 class; products are free of banned azo dyes.
Women's yarn-dyed jacquard elastic functional fabric development, use of moisture absorption quick-drying, antibacterial, engage in static, anti-ultraviolet radiation and other functional fibers and other raw materials and spandex stretch yarn composite, through the CAD design of digital jacquard fabric / CAM weaving technology, development successful, more than 40 kinds of functional fabrics ladies. The adoption of the technology developed by products tested, the main technical indicators have reached: anti-static static voltage is 0; Anti-UV Protection Factor UPF greater than 50; moisture drying effect of the determination of residual moisture in the fabric over 40 minutes to zero; suppression strain rate of about 90%; fabric elastic elongation rate of 5% to 40%, for medium and low elastic woven fabric, using new flexible materials, can be low-temperature stereotypes; no azo dyes; part of the fabric contains three kinds of products or four kinds of functionality. |
